What should the stacker operator do when he knows that it is overloaded or potentially dangerous?

When a stacker operator is aware that the load is overloaded or that the situation is potentially dangerous, the most appropriate action is to stop operation immediately. This ensures the safety of the operator, other personnel, and the equipment. Operating with an overloaded stacker can lead to tipping, loss of control, and potential accidents that could harm individuals or cause property damage.

By stopping immediately, the operator can reassess the situation, determine the cause of the overload, and take necessary actions to rectify the issue, such as unloading some of the weight or inspecting the equipment for any faults. This proactive approach helps prevent hazardous scenarios and underscores the importance of safety as a priority in material handling operations.

Continuing to operate cautiously or gradually decreasing the load can still pose significant risks. Operating under caution with an overload does not eliminate the danger of instability. Notifying a supervisor is also a critical step, but doing so should follow the immediate action of stopping the equipment to prevent any accidents while waiting for assistance.